How Are Quartz Stone Made, Quartz Calacatta Production Process

Quartz Calacatta, which is a type of artificially engineered quartz stone used in kitchen countertops, tables, inner walls, flooring, also other applications. Let me provide more detailed explanations for the quartz stone production process:

1. prepare raw materials
2. raw materials mix and stir
3. spread and layout materials
4. making patterns
5. Press Molding
6. Dry and Bake
7. Cooling
8. Polish
9. Quality Inspection
10. Finished Quartz Calacatta

Prepare Raw Materials: This involves gathering all the necessary ingredients and components for creating Quartz Calacatta. These materials typically include quartz aggregates, pigments, resins, and other additives.

Raw Materials Mix and Stir: The gathered raw materials are mixed and stirred together in specific proportions to create a homogenous mixture. The mixture ensures that the quartz particles are evenly distributed throughout the product.

Spread and Layout Materials: The mixed material is spread out onto a surface or mold, creating a base layer for further processing. This layer acts as the foundation for the final product.

Making Patterns: At this stage, the unique patterns and designs of Quartz Calacatta are created. These patterns often mimic the appearance of natural marble or granite, including intricate veining and color variations.

Press Molding: The patterned mixture is placed into a mold and subjected to high pressure. This pressure compacts the materials and removes any excess air, ensuring a dense and also a solid structure.

Dry and Bake: The molded product is then dried and baked in an oven or curing chamber. This process hardens the resin and cures the material, making it durable and suitable for its intended applications.

Cooling: Once the baking process is complete, the product is allowed to cool down gradually. Rapid cooling could lead to cracks or other defects.

Polish: After cooling, the product is polished to achieve a smooth and glossy surface. Polishing enhances the visual appeal of the material and brings out its patterns and colors.

Quality Inspection: The polished product undergoes a thorough quality inspection. This step ensures that the product meets the required standards in terms of appearance, durability, and overall quality.

Finished Quartz Calacatta: Once the quality inspection is passed, the product is considered finished and ready for distribution and installation. Morwover, It can be cut and shaped into various forms, such as countertops or tiles, based on customer requirements.

The entire process aims to create a durable, beautiful, and high-quality engineered quartz material that closely resembles natural stone like Calacatta marble, while offering the benefits of increased durability, resistance to staining, and a more consistent appearance.

About Horizon

Horizon stands out as a leading manufacturer of artificial quartz slabs in China, proudly operating our own factory. We specialize in supplying top-quality quartz slabs to esteemed brand-owners, wholesalers, distributors, and fabricators worldwide. With our robust export capabilities, we consistently ship around 8,000 containers annually to over 50 countries, solidifying our position as a trusted global supplier.

Our products includes quartz calacatta, carrara, fine grain & diamond, pure colors, unique patterns.

Thickness: 12mm, 15mm, 18mm, 20 mm, 30 mm
Standard Size: 3200x1600mm(126×63 inch)
Smallest Size: 2800x1400mm(110.2×55.1 inch)
Biggest Size: 3500x2000mm(137.8×78.4 inch)
Surface: Polished

Useful Links

Quartz slabs for wholesale all designs

Request for quartz slabs wholesale price list

Horizon Quartz Youtube Channel